Tuesday, November 16, 2010

Gluing in the soundboard

It has taken so long to get to the point where I am ready to glue in the soundboard that I have had a lot of time to think about the best way of doing it.

Professional harpsichord builders would use a go bar deck like this one from Michael Johnson's web site.

Kit builders usually end up having to use nails to hold the board in place while the glue dries, but after my experiences with using nails to secure the outside moldings to the case I have come to the conclusion that, while an experienced craftsman could probably do a very good job just using nails an amateur is probably better off using clamps if at all possible.

Even though I still have a long way to go before this instrument is finished, I am enjoying the process of building it so much that I have a feeling that it will not be the last one that I build and that makes it easier to justify buying a "few" more clamps as an investment ...

After carefully measuring several different types of clamp I came to the conclusion that a 12" Jorgensen light duty bar clamp would work both for this harpsichord and also for any other instrument that I might build in future.

So, finally, here is the soundboard being glued in:

There are a total of 51 clamps - 39 F clamps around the edge of the case and 12 small C clamps in the gap between the soundboard and the wrestplank.

I used liquid hide glue for the soundboard - not so much out of any desire for "authenticity" but mostly to take advantage of its longer open time - it took me almost exactly 20 minutes from applying the glue to tightening the last clamp.

Catching up

The soundboard was ready to go in almost a month ago but the weather did not cooperate with my schedule - there was a perfect weekend at the start of October, but I was away in Los Angeles and, by the time I got back, it had started raining an the relative humidity was up to 65% and the soundboard was showing some distinct curvature.

While I was waiting for the perfect day to glue in the soundboard I tried to finish up as many of the other small tasks as possible.

I varnished the legs:


and assembled several other parts:

The name board:

The jack rail:
and the music desk:

I also moved the case and the soundboard inside the house: